Cryogenic Stress Relief Explained

Cryogenics is the study of how materials react atclean and free of oxides. Unlike heat stress relief, there
very low temperatures - usually bellow -180 C. Thisis no discoloration. The process essentially deadens
figure was chosen as a dividing line since the boilingthe stress in welded or machined components, and
points of 'permanent gases' such as helium, hydrogen,can make a big difference to the durability of parts
neon, nitrogen and oxygen, are all below -180 C, whilerequiring intricate machine processing.
the boiling points of the Freon refrigerants are aboveAluminum can benefit from cryogenic stress relief, as
-180 C.can non-ferrous metals. They become stronger and
The History of Cryogenic Stress Relieftougher as a result of the densification of their
One of the most important breakthroughs in the fieldmolecular structure, making them as close to
of cryogenics occurred in 1945, when scientistsstress-dead as possible.
discovered that materials frozen to very lowChanges in Molecular Structure
temperatures showed more resistance to long termOne of the main practical questions is what can be
wear. This discovery lead to the founding of thedone to relieve the stresses before machining?
CryoTech company, who specialized in cryogenicAdvances in cryogenics have revealed that when
processing by Ed Bush, in 1966.parts are treated to temperatures of around -300 F, at
Cryogenic Processing and Stress Reliefa controlled time / temperature cycle, all internal
Cryogenic stress relief is very effective in relievingstresses are revealed. This is because of the
stress from parts before, during, and after machining.alignment of the molecular structure that was distorted
This stress relief process is very thorough, assumingduring the process. When parts that have been
that the warm up process is very slow and deliberate.through cryogenic stress relief are machined, there will
If you rush the process, you end up re-introducingbe no distortion on the machined surface. If there is
residual stress back in to the parts.any distortion, it will be due to improper machining, or
Metal parts, castings, forging, plastica, and compositedull tools.
materials all respond well to cryogenic processing. It isCryogenics is still a relatively new science, and it is one
a non-destructive process, which does not affect thethat has a bright and promising future.
carbon content of steel, and leaves any surfaces