Extending the Life of Your JCB Equipment

JCB equipment is exposed to the elements and heavycomponents can be replaced should your JCB
use on a regular basis. Parts which are especiallyequipment require it.
vulnerable such as buckets often have strips ofEngines & Transmissions
detachable metal fixed to them specifically to be wornAs with any machines using combustion engines for
away and replaced. Other components are designeddrive, JCB equipment requires all components which
to a particular specification but may still break ormake up the engine and transmission to be in top
exceed their service life. A good maintenanceworking order. Luckily spares for engines such as fan
schedule will help keep them in working order for asbelts, air filters, silencers and cooling assemblies can be
long as possible but replacing machinery can beeasily sourced and replaced. Other larger components
expensive so it is worth knowing what parts could besuch as the fuel system or engine gasket kits can also
replaced.be easily sourced but may require a higher degree of
Moving External Parts & Bucketsmechanical skill to fit.
The moving parts in your JCB equipment are amongstBrakes
the most prone to corrosion and stress. Even with theIt is possible to source any part for the braking
appropriate maintenance schedules these componentssystems in JCB equipment from the master cylinders
can become worn and need to be replaced.to brake pads. Handbrake pads are normally supplied
Commonly loader arms and backhoes are subject towith all of the associated nuts, bolts and washers to
the most stress as they carry out the cutting, lifting andbe replaced at the same time.
grading. Aside from the arms themselves they rely onElectronics and Controls
pins brushes, retaining clips and seal kits to workWhile making sure the functional parts of your JCB
effectively. All of these components need to be inequipment is in good working order is important, being
good working order for the JCB equipment to operateable to control them reliably is equally important.
safely and effectively. All of these components areElectronic faults can occur when the equipment
replaceable which would represent a considerableappears to be in working order. Testing the only
saving compared to replacing the entire machine.effective way to prove these components are
Hydraulicsfunctioning correctly. Luckily all lights, switches and
These assemblies are another essential part of anywiring can be replaced so your JCB equipment can be
JCB equipment. They provide the force required torestored to working order relatively cheaply should it
move the arms of the equipment. As they will operatehave an electrical problem.
under high pressure, the heat generated while underBodywork
operation contributes to wear. The rams themselvesWhile this is not a moving part it is external and for
rely on pins and seals to operate effectively. Pumpssafety reasons, essential. During operation it may
provide the pressure to move the rams and filtersbecome damaged or malformed. In these cases it
must be used to keep the hydraulic fluid free ofshould be replaced to ensure the safety of the
contaminants. During operation it is essential that theseoperator and the machine its self. Even mud guards
assemblies are well oiled as this serves as a lubricanthelp keep your JCB equipment in good working order
and coolant. Hydra clamp controls allow hydraulics toso it is important to replace these parts once they
be pressurised and depressurised. All of thesestop performing their jobs to acceptable levels.