Single Vs Two Stage Welding Regulators

Gas regulators are used in welding, torch cutting andpressure needs to be maintained at all times.
laboratory applications. A regulator is attached to aApplications would be lab, gas chromatography or
high pressure gas cylinder to step down the pressure.precision welding. The gas is regulated in two steps for
This is the safest way to reduce gas pressure. Gasgreater delivery accuracy. The first stage is preset
cylinders usually have 2,000 PSI in them and you mustand the second stage is fully adjustable to the
step them down to 20-100 PSI for use with a cuttingregulator delivery range.
torch. I have been asked many times in the past whatGauges: Most regulators are supplied with two gauges.
the difference is between single and two stageThe number of gauges does not determine if it is a
regulators. I have found that most people think a twosingle or two stage regulator. The gauges are used to
stage regulator has two gauges and they leave it atdetermine amount of gas remaining in the cylinder and
that. But that is simply incorrect. Nearly all regulatorsoutlet delivery pressure. The high pressure gauge
have 2 gauges. Here are some of the differenceslocated next to the inlet port is used to determine
below between a single and two stage regulator.amount of gas remaining in cylinder. The low pressure
Single stage regulators are the most popular and thegauge next to the delivery port is the delivery pressure
least expensive. Single stage regulators reduce thegauge.
cylinder pressure to the outlet pressure in one step.Expense: Single stage cost approximately $60-$90
Two stage regulators reduce the cylinder pressure inwhile two stage start at $140-$300. A two stage
two steps.regulator costs at least twice as much as a single
The single stage regulators are used in most generalstage regulator.
welding / cutting applications. These applications do notHere are the main differences between single and two
require an exact outlet delivery pressure throughoutstage regulators. A two stage regulator may not be
the cycle of the cylinder from full to empty. As theneeded for most home hobbyist applications. So save
cylinder decreases in pressure the delivery outletyour money! Now you have some information to help
pressure will increase.you purchase the correct regulator.
A two stage regulator is used when an outlet delivery